Automatic transmission basics linnbenton community college. Automated manual transmission pdf by stanleyblack2705 issuu. Accurate valve body identification is crucial as the styles do not interchange. Automatic transmission 48re description the 48re fig. However, if the stator attempts to rotate in the opposite direction, the oneway clutch locks the stator to prevent it from rotating. Audi vw certified mechanic change your transmission fluid. Al4 automatic transmission the aim of this document is to give a brief description of the design and operation of the electronically managed al4 automatic transmission which offers precise, adaptive control as well as excellent gear changing quality. Some of these units have the heat exchanger attached to the transmission while others use a remote heat exchanger. Development and testing of an automatic transmission shift. Particularly shifts that have engine revs inbetween shift transitions we call flared shifts. They will likely need to drop the transmission pan, drain the fluid, replace the filter, and then determine the precise location of the leak. At1 automatic transmission page description at2 operation at4 troubleshooting at9 general notes at9 general troubleshooting at10 preliminary check at12 mechanical system tests at14 automatic shift schedule at26 neutral start switch at28 od solenoid w cruise control system at28 at fluid temperature warning system at29. Performing work on your automobile without having proper knowledge, mechanical ability or the proper tools and safety equipment, can cause severe injury, death or automobile mechanical problems. Brakes b1 and b2 and the freewheel multiply the engine torque at the gearcase.
Select all metal clad seals retainers seal ring kits rubber seal ring kits solid seal rings drings seal rings lathe cut seals seal rings lip seals seal rings orings seal rings solid tube seals washers sealing. There will be no torque being transferred from the engine to the transmission and wheels. Ceeinex high quality paper base gearbox repair kit for 09g 09k oem is welcome. This manual contains the procedures necessary to diagnose, rebuild andor repair the.
Cobra transmission is designated as an essential business by florida and thus open and shipping product. Automatic transmission in cars seminar report, ppt, pdf for. Street smart transmission on the other hand, doesnt do small batches. Also explore the seminar topics paper on automatic transmission in cars with abstract or synopsis, documentation on advantages and disadvantages, base paper presentation slides for ieee final year mechanical engineering me or production automobile students for the year 2019 2020. This video demonstrates working of allison 6 speed transmission in a step by step logical manner. Atsg vw 09g 09m techtran transmission rebuild manual audi, volkswagen, bmw, aisin tf60sn automatic transmission service group on. Information contained in this manual is based on the latest information available at the time of printing and is subject to the and other intellectual property.
Clutches k1, k2 and k3 transmit the engine torque to the planetary gear. Volkswagen engineers developed the transmission in conjunction with aisin and adapted it to volkswagen vehicles. Vw 6speed automatic transmission 09g repair manual. Automatic transmissions for cabrio, golf, golf iii, gti jetta, jetta iii, passat. The 09g tf60sn according to aisin co classification is the first 6speed transmission which has been used since 2003 for virtually all fwd cars of volkswagen and audi family a3, a4 and tt with engine capacity from 1. The 09g09m 6speed automatic transmission is installed in the following.
Information the09g and 09m transmissions are built on the same version of the 6speed automatic transmission manufactured by japanese automatic transmission manufacturer aisin co. Self study program 309 6speed automatic gearbox 09g 09k09m pdf free onlinethe 6speed automatic gearbox from the japanese manufacturer aisin is used in the following volkswagen vehicles. Vw automatic transmission fluid how to change vw transmission fluid vas 6262. The one way clutch is splined to the transmission oil pump cover or stator shaft that does not rotate this provides maximum torque multiplication at coupling speed the stator will spin freely on the overrunning one way clutch at coupling speed, about 10% of engine rpm is lost to. This transmission is dependent on a wide range of things for proper.
Flushing your vw transmission fluid should always be done in conjunction with the automatic filter replacement. But we dont just crank them out in some haphazard manner. Transmission 2 and in the previously published selfstudy programmes on multi step automatic gearboxes. Please make sure that you are posting in the form of a question. Transmission repair manuals 09k, 09g, 09 aw tf60 sn 61. Automatic transmission basics automatic transmission diagnosis course 273 the torque converter provides an automatic means of coupling engine torque to the input shaft of the transmission. The torque converter is a 3element, 1step and 2phase type and is equipped with an electronically controlled lockup mechanism. This transaxle is referred to as the tf60sn, 09g, 09m, 6f21wa and in some overseas vehicles as 09k. View and download volkswagen 01m user manual online. Jun 19, 2017 issuu is a digital publishing platform that makes it simple to publish magazines, catalogs, newspapers, books, and more online. All of these factors point to an increase in the automation of the drive train. There seems to be quite a bit of confusion on this subject of which fluid to use on an aisin tf60sn or vw 09g. Jul 17, 20 i just rebuilt the valve body on my 09g transmission and its still got some slight bumps when shifting from n to d and from p or n to r.
In this edition of fun with transmissions, well be looking at the awf21. C o p y i n g f o r p r i v a t e o r c o m m e r c i a l f p u r p o s e s, i n p a r t o r i n w h o le, i s n o t ip e r m. The six forward gears and reverse gear are engaged by three multiplate clutches and two plate brakes. The 48re is equipped with a lockup clutch in the torque con. The 09g has the filter inside the oil pan like most vw transmissions.
He goes a bit farther and summarizes the most recent developments in transmissions. Introduction audi, jetta, passat, 09g 09m transaxle automatic transmission service group 18635 s. An automatic transmission allows the engine torque to be transmitted to the vehicle wheels while adapting the engine characteristics to the traffic conditions and driving style. By means of the automatic system, it is the vehicle which operates the gear shifting. It used to slipgrab from 12 and 23 so i went ahead and bought a rebuilt valve body from. In general, anytime a transmission related problem crops up its wise to have the quality and quantity of your transmission fluid inspected. Vehicle to transmission index acura model model year engine size trans type transmission model cl 199697 l4 2.
If you plan to rebuild, modify or enhance the performance of your ford automatic transmission, you have come to the right store. Thereby the excellent economy of fuel was provided, and the transmission differed in durability and maintainability. This comprehensive automatic transmission kit includes everything to service your 09g 6speed automatic transmission. Self study program 309 6speed automatic gearbox 09g09k. Zf automatic transmissions service manual fore word this manual provides information relevant to the servicing of zf automatic transmission units 4 hp 22 and 4 hp 24 e irrespective of the vehicle range to which the unit is fitted. Installing the wrong valve body will result in a lack of lubrication to the gear. The transmission has a total drive ratio range of 4. After transmission overhaul, replacement or valve body replacement, the shift adapts must be cleared to zero and then the vehicle must be driven for the tcm to relearn the new shift adapts. How to change vw transmission fluid vw transmission fluid. It is not necessary to increase the transmission ratio for 1st gear underdrive because of the need to avoid exceeding the tire. Automation of manual transmissions schaeffler group. The gearbox is a conventional multistep automatic with hydrodynamic torque converter and electrohydraulically operated planetary gear. We are closely monitoring all updates and taking precautions. Design and fabrication of automated manual gear transmission.
Sep 21, 2016 the manual transmission, most modern cars having at least a fivespeed or sixspeed transmission, is the most demanding to drive, especially in stopandgo traffic or challenging terrain. Introduction 1st printing audi, jetta, passat, march, 2010. Volkswagen self study programs are designed to help the volkswagen dealership technician prepare for intensive factory training classes. School of engineering and management as a partial fulfilment of academic requirement of be in mechanical engineering under visvesvaraya technological university. Installation guidelines for audivw 6speed tiptronic. Transmissions, well look at a few critical aspects of service for the 09g, including fluid level inspection, valve body service and rebuilding tips. Vw 6speed automatic transmission 09g repair manual edition 07. Transmission repair manuals zf 6hp19 09l instructions. Clutch fully depressed the clutch is fully disengaged when the pedal is fully depressed. For each gear we define the following speed related parameters. Volkswagen 6speed automatic transmission 09g09m design and. For simplicity of programming, these and other gearspecific. Reinhard berger introduction many people complain about increasing traffic, more and more regulations as well as higher gasoline prices. In this type of transmission system, the driver has to manually select and engage the gear ratios.
Use oil viscosity 5w40 or, if not available, 5w30 or 0w40. This book provides introductory information regarding the introduction of new features, designs, and functions. The front wheel drive six speed transmission called the 09g used in a variety of volkswagen vehicles is plagued with shift problems. Introduction 1st printing audi, jetta, passat, march. How to change vw transmission fluid vw transmission. Amongst makers who has the capability to design and manufacture at, as well as high quality atf, aisin is one of the best company. By changing the oil and filter, the life of your automatic transmission will be dramatically extended. We carry multiple variations of over 200 transmission families, and we have that remanufactured 09g valve body already wrapped up and ready to ship. In a consequence there was a modification of transmissions with six steps which intended for installation together with engines with a. Part 3 i n past issues we looked at the design and operation of the vw 6speed transmission. Finally, the mechatronics is the brain of the transmission, a complex system of ports, valves and electronics that control all transmission functions. Auto trans diagnosis aw0372le article text 1995 suzuki. This transmission had delayed engagements when hot.
Information about rebuild transmission 09k, 09g, 09 aw tf60 sn 61 the transmission of tf60sn61sn has been developed for use with frontwheel cars which torque of engines doesnt exceed an indicator 280 newton of meters. Pages in category transmissions the following 12 pages are in this category, out of 12 total. An extra center bolt on the topfront edge of the gasket. We covered the theory and operation of the solenoids, the computer, and the clutches used to create six forward speeds and one reverse. Explore automatic transmission in cars with free download of seminar report and ppt in pdf and doc format. Refer to the factory robert bentley vw manual for detailed vw transmission fluid system instructions. Transmission trans solenoid, 09g tf60sntf60sn 6speed trans solenoid set for vw audi mini 2003on. This catalog is the proprietary property of transtar industries, inc.
Introduction the 6speed automatic gearbox 09g is used in the audi a3 04 and audi tt. This value is typical for the powertoweight ratio of the vehicle class treated in this study. If we make it, you can be sure your transmission will benefit from having it. Allows opening of aisin warner linear solenoids for 5 and 6 speed models see more info. What is the reset and relearn procedure for an 09g. The following subjects are dealt with in this document. Drum k2 complete for automatic transmission aw tfsn 09k 09g up. It requires significantly more practice to become proficient at driving a manual transmission, but the benefits are at least twofold. Automatic transmission basics linnbenton community. Just got done putting it in reset the tcm with the following procedure i found on this site.
Introducing the new aisinwarner 6speed f ord has a new front wheel drive. Atsg vw 09g 09m techtran transmission rebuild manual audi. This automatic transmission is a full automatic type with 3speed plus overdrive od. Information about rebuild transmission zf 6hp19 09l the design of this sixstep automatic transmission is standard, except for presence of range of the converter more than six. Transgo engineers a variety of musthave upgrades and solutions for the professional technician and performance enthusiast.
New problems facing the 09g by bill brayton automatic. Installation guidelines for audivw 6speed tiptronic automatic transmission fluid filter change kit aisin 09g 09m. The one component of the entire system thats critical to all of these parts working properly together is the automatic transmission fluid, or atf. Easily share your publications and get them in front of issuus. This is the firs part of this video where we do a diagnostic on this transmission to find out where the problem is coming from. As a result there are a variety of different case and part configurations. The 09g gearbox is developed and manufactured by the japanese transmissions specialist aisin aw co. It then sends control signals to each solenoid accordi ng to the preset gearshift characteristic data. When od switch is depressed to on position, transmission will shift into 4th gear when shift lever is in d position, and od off light on instrument panel will go off. Automatic transmission basics automatic transmission diagnosis course 273 the oneway clutch mounted to the stator allows it to rotate in the same direction as the engine crankshaft. The atf then flows through a passage in the transmission case, and after passing through the oil pump housing and oil pump cover, it enters the suction port.
Ford automatic transmission rebuild manuals the motor bookstore. Jul 30, 2016 the working of an automatic transmission is best understood with help of a 2d animation. The contact lever adjusting nut must not be slackened. With gas prices climbing astronomically around the country, thats an important consideration. Please always refer to the relevant service literature for uptodate inspection, adjustment and repair instructions. The 6speed automatic gearbox 09g is used in the audi a3 04 and audi tt. The 09g 09m 6speed automatic transmission is installed in the following. Aug 29, 2019 flushing your vw transmission fluid should always be done in conjunction with the automatic filter replacement. However the transmission pan gasket and filter are different. Please expect some delays in shipping due to the coronavirus covid19.
856 1048 478 673 1445 1090 1075 1519 686 399 248 1299 574 310 133 876 932 518 1056 7 322 162 1073 758 847 1197 828 1136 475 59 140 1235 584 1176 1103 678 435 705